3406e manifold pressure sensor. Injector problems, particularly with the fuel return line. Associated Diagnostic Trouble Codes. C15 Turbo Boost Pressure - quub. Flash Flash PID-FMI Description PID-FMI Description Codes Codes RENR2237-07 0-00 No Detected Faults 55 105-11 Very High Intake Manifold Temp Warning 64 1-11 Cylinder 1 Fault 72 108-03 Atmospheric Pressure Sensor Open Circuit 26 January 2007 2-11 Cylinder 2 Fault 72 108-04 Atmospheric Pressure Sensor Short Circuit 26 3-11 Cylinder 3 Fault 73 110-00 High Coolant Temp CONNECTOR AND SPLICE LOCATIONS FOR HARNESS. System Operation Description: The troubleshooting procedures for the diagnostic codes of each pressure sensor are identical. Originally introduced in the early 1990s, it has since become a reliable workhorse for heavy-duty applications. We tore the oil filter housing off and inspected the cooler and filter bypass valves, they are OK. If the ECM serial # ends in CG or CJ, pins 4 and 39 are used for Timing Calibration only, pins 10 and 40 are unused. I also replaced the three worst sounding injectors. Date Added 27/05/2020. The intake manifold air temperature is greater than 72 °C (162 °F) while the boost pressure is greater than 70 kPa (10 psi). Manufacturer CAT. I always hear people with the same hp running 50lbs. Nov 26, 2020 · (23) Atmospheric pressure sensor (24) J2/P2 ECM connector (25) Engine Control Module (ECM) (26) J1/P1 ECM connector (27) Engine coolant temperature sensor connector (28) Engine oil pressure sensor. Put gaskets (4), liners (3) and exhaust manifold (2) in position on the studs. 4. The regulating valve is located in the integral fuel filter base. Part number 274-6717 It is your completely own mature to take steps reviewing habit. This product is currently on backorder and will not ship. Replaces OEM center part# 150-1914 & 100-5694. 6L ’99-’03, C-16 15. Oct 1, 2008 · 4. Boost pressure is caused by restriction to the flow of air going into the cylinders, as rpm increases exhaust flow increases thus spinning the compressor of the turbo faster and increasing flow of air into the inlet manifold Oil Pressure Sensor Caterpillar 3406E / C10 / C12 Applications • Precise construction ensuring proper fit, quality electronic design ensuring sensor longevity. 3-pin sensor atmosphere. the horsepower on the scan gauge shows 285 max. connector pin count: 3-pin; sensor type: pressure; compatible models for part number 194-6722. inlet air manifold pressure (j23/p23) inlet air temperature turbo outlet pressure sensor. The intake manifold air temperature is greater than 87 °C (189 °F). $81. NOTE: The following steps are for installation of the exhaust manifold. The code is logged. Install the spacers and nuts (2). ATMOSPHERIC PRESSURE J203 ELECTRONIC CONTROL MODULE. • Direct replacement for OE sensor part number 1619930 • Caterpillar 3406E / C10 / C12 Applications • Genuine PAI sensor including a factory 2-Year Warranty Jan 4, 2021 · 100-3 Engine Oil Pressure Sensor : Voltage Above Normal: The ECM detects signal voltage that is above normal for one second. The code indicates that the temperature of the intake air into the engine has risen above a predetermined threshold. j1/p1. 8L ’99–03. The value of the parameter is set to a pressure of 603 kPa (87. RPMs. I have a 3406e cat in a 2000 peterbilt semi. With a KR scan gauge, I only have 18 pounds boost. com. I chequed the CAC, no serious leaks. Mine will sit at 1200*F for a much as 2-3 minutes at times seen it as high as 1270*F but will change down at that point even if I change at 1100*F it will still climb up, I would have to run it around 1800rpm and 75% engine load to keep it down around 1000*F. found the short replaced that section , same codes come up, pulled more harness a part found more shorts thinking need to replace the harness. Available for: Caterpillar 1994-2004 3406E, C15, C16 Engines CAT Manifold CARB EO# D773-2 Key Benefits 20% increase in airflow over stock 75-100 degree cooling of EGTs Made in the USA Warranty: 2 Year Unlimited Mile Warranty We have designed our exhaust manifolds to maximize the exhaust air flow to reduce • Intake Manifold Air Temperature Sensor • Atmospheric Pressure Sensor • Boost Pressure Sensor At start-up, the ECM determines the top center position of the number 1 cylinder from the signal from the secondary engine speed/timing sensor. 85 F-250 XLT 4x4 6. Edited by 4WD 11/24/2012 20:59. 2 M. Getting flash. Pittsburgh, PA. Oil cooler failure. Dorr, Michigan, US Stock # 519-12740. workshoprat92. Fits Caterpillar 3406E truck engines with serial numbers beginning with 1LW & 2WS. 132-5317 (3406E) TIMING CALIBRATION(TC) PROBE CONNECTOR P400 FUEL SECONDARY ENGINE SPEED/TIMING (CAMSHAFT) P402 TEMPERATURE P105. remove water regulator housing 1. 3456 Engines. Jul 30, 2011. P2:3 (Pressure Sensor Common) P2:42 (Pressure Sensor Common (Actuator)) Expected Result: Caterpillar 3406E C15 C16 C18 Center Exhaust Manifold 1501916 1005695 *Please Verify Your OEM Number Before Purchase Center Exhaust Manifold Fits Caterpillar Engines: C15 C16 C18 3406E Direct Aftermarket Replacement For OEM #s: 1501916 3406E Engines 1MM, 2WS Revision #1 : 12/12/2018 epcatalogs. It wasn't like that when he left. 8L ’95-’98, C-15 14. High mileage cat 3406E with a 2WS at original 550hp that i suspect may have been derated during the fuel crunch or maybe to clip a hotrod hand's wings a little some time in he past. Serial #: 5EK92617. Application Oil pressure sensor manifold. May 12, 2020 · High Intake Manifold Air Temperature. It was previously idling at 53 psi. Refer to Special Instruction, SEHS8907, “Using the 1U-5470 Engine Pressure Group” for more information on using the tool. 23 Boost Pressure 40 PIN ECM Connector J2 30 Sensor Common Jan 12, 2021 · It is not necessary to remove inlet manifold air temperature sensor (1). Aug 26, 2009 · 3406E Wastegate hose. Open the valve enough . 0000” x H1. May 23, 2012 · May 23, 2012. Note: Do not remove the regulating valve completely. 0000”. The Engine Control Module (ECM) sends a 5 Volt supply to terminal A of each sensor. Remove the nuts and spacers (1), and remove exhaust. Shipping: Calculated at Checkout. 2004 Black Clearcoat F-250 Lariat CCSB 4x4 5. Includes turbo studs. Weight: 4. Getting flash codes 13 and 31. 42's 6. Connect the 1U-5470 Engine Pressure Group to the inlet manifold at the pressure test location. This sensor signal voltage changes, based on the pressure in the exhaust manifold. Package Dimensions: W1. I pulled the bolts holding the air intake horn onto the head. Apr 17, 2013 · 3406B low fuel pressure. Order a 1946724 Pressure Sensor for Caterpillar C7 at Highway and Heavy Parts. Replaced the fuel temp sensor and the primer, still no start unless read more. Designed to Match OE Fit, Form and Function For OEM #: 2393478. Heavy Duty Air Inlet Manifold Pressure Sensor. Air Inlet and Exhaust System . Engines that use a MAP sensor are typically fuel injected. The harness connects with the following: 70 Pin ECM Plug and Backshell. I have a 96 FLD with 5ek cat engine. Ceramic coated exhaust manifold typically fits years for 3046E 14. 6L, Long Block Part # 0R7961, Short Block # 0R8323, TEST RUN WATCH VIDEO ON JJ REBUILDERS WEBSITE Oct 14, 2020 · Intake Manifold Pressure Sensor : Calibration Required: Troubleshooting, “Sensor Calibration Required – Test” 197: 3563-21 Engine Intake Manifold #1 Absolute Pressure : Data Drifted Low: 1785-21 Intake Manifold Pressure Sensor : Data Drifted Low: Troubleshooting, “Sensor Supply – Test” N/A: 3609-3 DPF #1 Intake Pressure : Voltage 3406E - 1LW,5DS Page 2 of 6 995-BU 993-BR 997-OR WH BK OR Coolant Temperature Sensor 14 Coolant Temp C967-BU 993-BR 997-OR WH BK OR Intake Manifold Air Temperature Sensor 2 Intake Manifold Air Temp A751-YL 993-BR 997-OR WH BK OR Fuel Temperature Sensor 3 Fuel Temperature C B A A B (Continued from Page 1) C B A C B A Cylinder No. 00 . Component Location The intake manifold 1 pressure/temperature sensor is located in the air intake horn. Truck Year 1996. Sep 19, 2015 · 115 posts · Joined 2012. vibration. Coolant filter. How to Read This Diagram Pressure Sensor (Intake Manifold Air) 2 3 18-OR Analog Sensor Power (+5V Jul 26, 2012 · Western Arkansas. But mine runs 30lbs but pulls really good. Its a 375 rated engine. But want to make sure it's running right first. May 27, 2020 · CAT C15 OIL PRESSURE SENSOR MANIFOLD 1666693. on any hill, even an easy hill, it will lose power, and as the rpm declined, so its the turbo boost the turbo has no Description. 00. i have a 99 kw with a cat 3406e, when loaded the turbo boost its around 18-22psi, at 1500 to 1700 rpm it will go to 25psi, on 10th spd no matter the rpm, it will not boost more than 22psi. Make sure the line is good. Drove truck, Not the problem. 97 to $12,963. Hi, I am having a fuel pressure drop under boost, put in a fuel guage and it was way off, so after changing all fuel lines and draw pump it remained the same, bypassed first filter thinking the secondary was going to gauge first, anyway after taking it to two places cat figured it was filter, it went up after that to 40 Jul 13, 2007 · Your boost pressure is with in spec, when it was dynoed at the factory it produced 23 psi of boost at 1800 rpm. Made With Plastic And Brass. It is the main oil gallery (of that engine ), under the turbo/exhaust manifold area. May 29, 2021 by sam. Truck has no boost gauge, a pyro that doesn't work and he says it now runs hot. There is a line that goes from under the intake manifold to supply air to the air compressor. While the voltage is monitored, perform a 45 N (10 lb) pull test on the common wires for the 5 volt supply. 204-2518 sensor gp-liquid level part of 314-4020 heat exchanger gp-sea water, 256-4472 wiring gp-engine, 256-4471 wiring gp-engine electronic field replacement order @@@@@500-3087@@@@@ an attachment 3406e 204-2518: sensor gp-liquid level caterpillar sis online 3406e marine engine 9wr00001-up sebp2555 The Caterpillar 3406E is an iconic diesel engine that has undergone significant advancements over the years. Injection begins at 37,931 kPa (5,500 psi) as the force of spring (9) is overcome. Fuel Temp Sensor WH BK OR A751-YL 993-BR 997-OR C B A 1 2 Note A: If the ECM serial # ends in CA, the vehicle speed signal routes through the ECM pins 4, 10, 39, and 40. specifications for part number 194-6722. it Cat c15 Atmospheric pressure sensor. Put hose back on turbo and pulled hose off where air charge goes into the engine and plugged it so now the whole intake system and air charge cooler is building pressure but not putting it into the engine. 1 star is the worst and 5 stars is the best. 6. Open fuel pressure regulating valve (2) by two and a half turns. Sep 15, 2017. #23 · Sep 21, 2015. MANIFOLD OR BOOST PRESSURE SENSOR REMOVING \u0026 INSTALLING CATERPILLAR GEN SET KHAN ENGINEERING. Sep 25, 2010 · The characteristics of the injection cycle relies on the software in the ECM. dodge city,ks. May 12, 2020 · Engine Intake Manifold #1 Pressure : Low – moderate severity (2) The code is logged. I have a 3406 E , originally factory was 475hp and with the bigger injectors it could be turned up to 550hp with the original software. Remove & Install Exhaust Manifold Start By: a. It makes 30psi but will get passed up the same hill with the same loads by our 475 horse E models with 10 speeds and im running a 13. Issues with the camshaft and camshaft sensor. Engine power is derated. May 29, 2021 · If any component is worn or damaged, use a new part for replacement. Click Here for Additional Shipping & Returns Information. Hi y'all. We also dropped the pan and inspected for damaged inlet or discharge lines and o-rings from Aug 12, 2013 · I replaced the injector orings and the the internal injector harness (leaked oil through the pins). 0000” x L1. The MAP sensor is found in vehicles with fuel injection, and the primary function of the MAP sensor is to provide the Powertrain Control Module (PCM/ECM) with information about the pressure in the intake manifold. This was after replacing the check valve in the fuel manifold. MORE. 1998 379 Ext. Part Number 166-6693. They had the oil pump replaced, and that fixed the problem for 2 months/7000 mi. 102-04 Boost Pressure Sensor Short Circuit 25 253-11 Check Transmission Customer Parameters 56 105-00 High Intake Manifold Temp Warning 64 253-14 Truck Manufacturer Parameter Not Programmed 56 105-03 Intake Manifold Temp Sensor Open Circuit 38 The 3406Es have holes in the block as an optional way to check oil level, which are stoppered with rubber plugs. RA4600701387 | Detroit Diesel DD15 Common Rail Fuel Injector, Remanufactured (RA4600701087) (1) $411. uncensor. The exhaust gas pressure sensor is located above the front section of the exhaust manifold and is plumbed into the exhaust manifold. 6L ’95-’98, 15. splits on the side facing the engine so the failure is not obvious. 61. 5 psi). 3406E does not have an intake manifold. in the course of guides you could enjoy now is C15 Cat Turbo Boost Sensor Wiring Pdf below. I had an injector issue on my 3406E, but did the trouble shooting before I invested on an injector. I have a boost issue. The manifold absolute pressure sensor ( MAP sensor) is one of the sensors used in an internal combustion engine 's electronic control system. After a few years, this rubber will harden, which can cause oil leaks as well. remove turbocharger b. I have a 1999 Freightliner with a CAT 3406 or 3408 engine which developed a tremendous vibration with a resulting loss of oil pressue at low RPMs. Check for an air filter restriction indicator. Core $2,000. Put 5P-3931 Anti-Seize Compound on the studs. Observe the check engine lamp. 9 T-19 Plenty of fuel. Jul 10, 2021 · 6. Buy a 194-6725 Pressure Sensor for Caterpillar 3126 at Highway and Heavy Parts. 4} yeah I know but it hasn't been in the shop May 7, 2011 · ive got a 1999 3406e have check engine lights coming on 46 ,24 they are low oil pressure sensor and open circut on the oil pessure sensor. E1092. 2-Year Parts and Labor Warranty, Delivery in 2-Days or Less to most areas. Measure the voltage between terminal A (Pressure Sensor +5V) and terminal B (Pressure Sensor Common) on all of the pressure sensors. I have reflashed with C-15 software aftermarket and the shop said it was about 600hp, whether that is to the ground or at the flywheel, i couldnt say. 16. Plus Shipping & Handling. #25 · Jan 8, 2011. Measures Air Intake System Pressure. $125 USD. Our international come in from being on the road 6 weeks and driver complains the engine runs hot. When solenoid valve assembly (3) is energized by a signal across solenoid terminal (2), the solenoid valve closes and pressure in the injector tip increases. Call to find a dealer nearest you. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. 5. any ideas on reasonable parts or other options? Sep 21, 2019 · 12,166. Oct 1, 2005 · At work we have a 3406E with low oil pressure only when engine is warm. @86,000 lbs. The signal voltage from terminal C of each sensor is Sep 22, 2006 · Came back from shop with some un-needed parts in the bed. read more. 80. GOOD RUNNER (GOOD USED/ RUN TESTED/ FULLY INSPECTED) 1997 Caterpillar 3406E Diesel Engine with Jakes (40PINECMCONNECTOR), Serial # 5EK92617, AR # 134-4906, 475HP @ 1800 RPM Rated, 14. 6:1 CR. Location 638B. 0. Red circle are all oil ports, that may have a sender. applies to the 3176c/3196 and 3406e industrial engines onl y. Your Name: May 29, 2021 · 3406E and 3456 Industrial Engines – Exhaust Manifold. Table 2. Vocational, Technical or Tra 10,345 satisfied customers. I hook up the fuel pressure gauge by the hand pump and was only getting 50 psi at idle and 60 psi revved up. 40. Engine Make Nov 26, 2020 · 273-0 Turbocharger Outlet Pressure Sensor : High: Troubleshooting, “Intake Manifold Air Pressure Is High” 273-3 Turbocharger Outlet Pressure Sensor : Voltage Above Normal: Troubleshooting, “Sensor Signal (Analog, Active) – Test” 273-4 Turbocharger Outlet Pressure Sensor : Voltage Below Normal Our Price: From $12,828. Sep 5, 2016 · Cat Engine Expert. Jul 25, 2016 · Aug 2, 2016. Apr 13, 2014 · Hello. Used 1996 Caterpillar 3406E Intake Manifold Engines & Engine Parts / Intake Manifolds. Serial 2ws. A 1999 Freightliner with a CAT 3406 or 3408 engine. Mar 6, 2023 · The manifold absolute pressure sensor, also known as the MAP sensor, is an important part of the car’s engine management system. Bolt Tightening Sequence. 100-4 Engine Oil Pressure Sensor : Voltage Below Normal: The ECM detects signal voltage that is below normal for one second. Open the air purge screw (1) for the fuel filter by three full turns. 3406E. Been wanting to get it reflashed. When the engine is not running, “Turbocharger Outlet (Boost) Pressure” should be 0 kPa (0 psi). SENSOR BOOST. I was curious what the correct boost pressure should be on a 98 cat 3406e with 550hp bone stock. . Qty 1. For some reason it usually. Quantity: An OEM Caterpillar engine sensor harness for 3406E engines with a 70 Pin ECM (ADEM2000) electronics. This harness connects to the engine ECM and has branches that mate with the sensors on the engine. Typical engine views (29) Primary engine speed/timing sensor (30) Valve cover connector for injectors (31) Air inlet temperature Measure the voltage between terminal A (Pressure Sensor +5V) and terminal B (Pressure Sensor Common) on all of the pressure sensors. Follow the troubleshooting procedure in order to identify the root cause of the problem. The sensor common connection is connected to terminal B of each sensor. 3406E 1MM. Quantity: Nov 24, 2012 · Here is the most likely area, for the truck manufacturer to install an oil pressure "switch" (sending unit) on a CAT 3406B engine. SECONDARY ENGINE SPEED/TIMING (CAMSHAFT) P402. 79. Jan 12, 2021 · (2) Fuel pressure regulating valve. i replaced the boost switch and still have no boost. challenger 65e 75c 75d 75e 85c 85d 85e 95e mt835 mt845 mt855 mt865 mtc835 mtc845 mtc855 mtc865 wheel-type loader CAT 3406E Engine Assembly. Has a 3406E 475hp and the driver said Cat had pinched off the wastegate hose while he had it being worked on. Oct 29, 2010 · 10,345 satisfied customers. Vendor Diselmart. I replaced another turbo but it was a 3126 Diagnostic Code Listing. It is not necessary to remove boost pressure sensor (3) . Fits Various Makes And Models From 1999-2001. G. Do not remove the air purge screw. #14. I replaced the upgraded check valve and only gain a couple more pounds. P2:3 (Pressure Sensor Common) P2:42 (Pressure Sensor Common (Actuator)) Expected Result: After replacing the sensor fault disappeared. After start-up, the ECM determines the top center position of the number 1 cylinder from the primary Mar 27, 2022 · Pressure Sensor 161-9927 For Caterpillar 345B 365B Engine 3116 3126 3176B 3406E (Please Carefully Check All Pictures and Part Numbers in the Listing to Make Sure Its the Correct Product you Need ) Part Number: 161-9927 Application: For Caterpillar 345B 365B Engine 3116 3126 3176B 3406E Mar 20, 2009 · The temperature of the coolant temperature sensor for the 3406E, C-15, C-16 and C-18 engines is greater than 102 °C (216 °F). Any insight would be helpful. 00 LBS. E1107 (3) 2630-1: Engine Charge Air Cooler Outlet Temperature : Low – most severe (3) The code is logged due to a restriction in the intake manifold that can be causes by icing. With its innovative design and engineering, the 3406E has set new standards in power, efficiency, and durability in the industry. For Freightliner/Western Star. I have seen this line rupture and cause low boost and black smoke. 1 5 6 D789-WH Nov 15, 2010 · 142 posts · Joined 2009. Feb 13, 2018 · There is an active diagnostic code for the intake manifold air temperature sensor and boost pressure is greater than 70 kPa (10 psi). Dec 1, 2020 · Monitor the status of “Turbocharger Outlet (Boost) Pressure” and “Atmospheric Pressure” for normal operation on Cat ET. The manifold absolute pressure sensor provides instantaneous manifold pressure information to the engine's electronic control unit (ECU). Turbo Boost Pressure Sensor For CAT 3406E OE: 161-9927/ 2CP3-47 /1619927/ 2CP347 Choose a ranking for this item. Engine power may be derated. 3406E 18 speed Rockwell 46,000 rears/3. 161-1705 1611705 Oil Pressure Sensor with 3 Pins for Caterpillar CAT 3126B 3126E C-10 C-12 C-15 C-16 C-18 C-9 C15 C16 C18 C7 C9 324D 325D 330C 330D 325D 3406E 3456 DESCRIPTION: Type:Oil Pressure $69. Thanks 2481394 | Caterpillar C15, 3406E Single Fuel Injector O-Ring Kit, New (321285) (1) $9. P. ym sj du mp fu sn qz ko rc hz